This system was designed for one of our customers that wanted to transport, accumulate, index, and transfer stacks of card stock at a rate of 2.1 stacks per minute. Shuttleworth’s star rollers were used on this system to allow low back pressure accumulation while maintaining stack integrity by minimizing the amount of shingling that occurs when standard rollers are used. An operator will load the stacks of card stock onto the system and the stack will travel to a blade stop for accumulation. When stacks accumulate to the high-level sensor, a pneumatic side clamp will activate, and the blade stop will drop releasing a single stack at a time to the transfer device. Once the stack reaches a fixed backstop, the in-surface pneumatic lift and transfer device activates and lifts the stack of card stock to the adjacent conveyor. With the lift and transfer device, the stacks are seamlessly indexed and metered as they continue downstream.
Check weighing and feeding trays of bread sticks
Vertical flipping automotive parts before diverting
See how we gently accumulate and combine lanes of packaged wet wipes
Laning cartons of oatmeal to three lanes for case packing
Gently handling stacks of paper plates in multiple lanes to a single lane to feed a shrink wrapper.
Multi-lane conveyor scanning and sorting 8 different UPCs of product into its own lane to prepare for case packing.
Rotating, orienting, laning and pattern forming small boxes for a robotic case packer.
Solution featuring a case forming, case packing and sealing integrated system for the food industry.
A high-speed diverting and laning device for unwrapped stacks of wet wipes.
A solution featuring several custom devices and applications to single row juice boxes from a case.
Accumulating, single rowing, and conveying rolls of masking tape.
Single rowing, accumulating, transporting and de-jamming paint cans.
Transporting, feeding and metering cardboard stacks into a customer supplied trimmer.
Carton orienting, bar code inspecting and rejecting.
Merging, transporting and metering machine automotive parts.
Transporting accumulating, merging and laning frozen pancake stack packages.
Transporting, rotating, and laning trays of corn.
Accumulating, buffering, laning, merging and feeding multiple lanes of wrapped graham crackers.
Accumulating, merging, and feeding multiple lanes of sealed food trays
Accumulating, single rowing, and laning cheese cups. Features a reversible surface to prevent jamming.
Justifying and indexing cases for label application.
Accumulating and pattern forming rolls of masking tape for robotic pick case packing.
Transporting, rotating and feeding butter cartons for multi-pack wrapping.
Conveying and metering loose stacks of greeting cards.
Mass zoned buffering and single rowing of oil filter components.
Conveying and stacking wrapped paper plate stacks for manual or automatic case packing.
Laning and Diverting corrugated trays from one lane to three.
Conveying, flipping and transferring un-trimmed books.
Inspecting and sorting packaged food cups prior to laning for case packing.
Laning un-wrapped stacks of wet wipes and merging packaged wet wipes for case packing.
Merging to a single lane and feeding multi-packs of butter cartons for shrink wrapper.
Laning and merging packaged wet wipes prior to case packing.
In-surface lift and rotate and positioning empty case for robotic pick.
Loose single rowing wet wipe canisters then rejecting fallen product.
Mass accumulating and single rowing rolls of paper. This system features a reversible surface to prevent product jamming.
Metering, merging and shingling lanes of frozen Pizza Crusts.
Transporting laning, accumulating and metering frozen waffle packages.