ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the production line: Filling, Bottling & Capping, Decorative Labeling, Flexibles & Trays, Pharma, Handling & Sterilizing, Labeling & Coding, Robotics & End of Line, and Systems & Integration.
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High-Speed Wet Wipe Laning and Diverting - System Spotlight
This system was designed for one of our customers that wanted to transport, divide and accumulate stacks of unwrapped wet wipes at a rate of 375 products a minute. A custom diverter was created for this system to ensure the stacked products could be diverted and maintain the specified rate without compromising the stack integrity of the wet wipes. The stacks enter the system on a modular plastic belt conveyor while being contained between flexible guides. As the products reach the diverting zone, servo-controlled paddles extend on either side of the wipe stacks to guide the product through the diverting process for each necessary lane change. When the divert is complete, the paddle guides retract to its starting position. Sensors count the product as they pass through one of the 5 lanes. When a given lane is supplied with the specified amount of product, the paddle guides extend again to direct the lane change. The modular plastic belt conveyor was chosen due to the ease of lateral movement while being conveyed without disrupting the underside of the stacks. Although 375 products per minute was the target rate, our max is rated to work at speeds up to 500 products per minute. After the wipes are diverted into one of the 5 lanes, a tabletop chain conveyor transports the wipes to a series of speed changes to accumulate and index the products in preparation for wrapping.
Additional Videos
Check weighing and feeding trays of bread sticks
Vertical flipping automotive parts before diverting
See how we gently accumulate and combine lanes of packaged wet wipes
Laning cartons of oatmeal to three lanes for case packing
Operator inspects glass panel with device lift assistance
Gently handling stacks of paper plates in multiple lanes to a single lane to feed a shrink wrapper.
Multi-lane conveyor scanning and sorting 8 different UPCs of product into its own lane to prepare for case packing.
Rotating, orienting, laning and pattern forming small boxes for a robotic case packer.
Solution featuring a case forming, case packing and sealing integrated system for the food industry.
A solution orienting, transporting, and squaring loose paper stacks.
A solution featuring several custom devices and applications to single row juice boxes from a case.
Accumulating, single rowing, and conveying rolls of masking tape.
Single rowing, accumulating, transporting and de-jamming paint cans.
Transporting, feeding and metering cardboard stacks into a customer supplied trimmer.
Carton orienting, bar code inspecting and rejecting.
Merging, transporting and metering machine automotive parts.
Transporting accumulating, merging and laning frozen pancake stack packages.
Transporting, rotating, and laning trays of corn.
Accumulating, buffering, laning, merging and feeding multiple lanes of wrapped graham crackers.
Accumulating, merging, and feeding multiple lanes of sealed food trays
Accumulating, single rowing, and laning cheese cups. Features a reversible surface to prevent jamming.
Justifying and indexing cases for label application.
Accumulating and pattern forming rolls of masking tape for robotic pick case packing.
Transporting, rotating and feeding butter cartons for multi-pack wrapping.
Conveying and metering loose stacks of greeting cards.
Mass zoned buffering and single rowing of oil filter components.
Conveying and stacking wrapped paper plate stacks for manual or automatic case packing.
Laning and Diverting corrugated trays from one lane to three.
Conveying, flipping and transferring un-trimmed books.
Inspecting and sorting packaged food cups prior to laning for case packing.
Laning un-wrapped stacks of wet wipes and merging packaged wet wipes for case packing.
Conveying, transferring and indexing loose stacks of card stock. This system features our Star Roller surface and in-surface lift and transfer device.
Merging to a single lane and feeding multi-packs of butter cartons for shrink wrapper.
Laning and merging packaged wet wipes prior to case packing.
In-surface lift and rotate and positioning empty case for robotic pick.
Loose single rowing wet wipe canisters then rejecting fallen product.
Mass accumulating and single rowing rolls of paper. This system features a reversible surface to prevent product jamming.
Orienting and single rowing rounded frozen food trays using speed changes and chicane rails.
Metering, merging and shingling lanes of frozen Pizza Crusts.
Transporting laning, accumulating and metering frozen waffle packages.